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Kneader Machine

Kneader Machine
Kneader Machine
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Product Code : AI-13
Brand Name : AVTAR INTERNATIONAL
Price And Quantity
  • Minimum Order Quantity
  • 1
  • Unit of Measure
  • Unit/Units
Product Description

Our company is recognized as one of the cardinal manufacturers, exporters and suppliers of Kneader Machine in the market. The machines are ideal for mixing different types of materials ranging from low viscosity adhesive to high viscosity polymers. Due to its advance and hassle-free operations, this Kneader Machine is widely demanded in the market.  Additionally, these machines are also used for mixing rubber compounds & end products and plastic compounds & end products.  

Features

 

  • Maximum dispersion & high production
  • Short mixing time
  • Easy operation

 

AVTAR Dispersion Kneader

 

'AVTAR' Dispersion Kneaders are ruggedly designed for the mixing of different kind of materials ranging from low viscosity adhesive to high viscosity polymers.

Applications :

 

  • Rubber Compounds & End Products
    Natural Rubber, Synthetic Rubber Mastication of NR, IIR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, Electric Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers etc.

     

  • Plastic Compounds & End Products
    HDPE, LDPE, PP, PVC, ABS, PS, EVA Thermoset plastics compounds & profiles wire covering, BMC etc.

     

Salient Features :

 

  • Maximum Dispersion & High Production
    Double blades, proper clearance and high cooling effect gives excellent dispersion which can not be obtained form a open roll mill. Its production is 4-5 times more than an ordinary mixing-mill thus saving on labour and electricity.

     

  • No Foundation Required
    The kneader has a common bed-plate for all parts and required no foundation.

     

  • Easy Cleaning & Colour Change
    Mixing chamber can be tilted which enables easy cleaning, because of this, different coloured compounds can be made without trouble.

     

  • Easy Operation
    Easy operation with push-buttons and handlever valves from the operating board.

     

  • Short Mixing Time
    Mixing time ranging from 6 to 12 minutes depending on compound's specific gravity.

     

  • Accident Proof
    No chance of an accident as on open roll-mill.

     

Comparison Chart:
Comparison chart for Mixing Mill, Dispersion Kneader and Banburry :

 

 

 

 

Mixing Mill

 

 

Dispersion Kneader

 

 

Banburry

 

 

Initial Cost

 

 

Low

 

 

High

 

 

Very Expensive

 

 

Mixing Quality

 

 

Good

 

 

Better

 

 

Best

 

 

Degree of Dispersion

 

 

Good

 

 

Better

 

 

Best

 

 

Construction

 

 

Open Type

 

 

Enclosed Type

 

 

Fully Enclosed

 

 

Safety

 

 

Risky

 

 

Completely Safe

 

 

Completely Safe

 

 

Operator's Experience

 

 

3 to 4 Years Experienced Operator

 

 

Semi Skilled Operator

 

 

Fully Skilled Operator

 

 

Mixing Time

 

 

15 - 50 minutes

 

 

7 - 15 minutes

 

 

3 - 5 minutes

 

 

Dispersion Effect

 

 

Good for High Viscosity Material, but not for Low

 

 

Good for both High & Low Viscosity Material

 

 

Good for High Viscosity Material, but not for some low viscosity materials

 

 

Production Output

 

 

Small

 

 

Very Good Production

 

 

Highly Productive

 

 

Heat Conductivity

 

 

Good for low temperature mixing, but high temperature mixing is impossible

 

 

Good for both high & low temperature mixing

 

 

Good for high temperature mixing, but low temperature mixing is impossible

 

 

Batch Capacity

 

 

Can be increased

 

 

Constant

 

 

Constant

 

 

Colour Charge

 

 

Easy

 

 

Easy

 

 

Difficult

 

 


Applications:
' AVTAR ' Dispersion Kneader is suitable for compounds for following products :

 

  • Hoses

     

  • Shoe - Soles

     

  • Footwears

     

  • EVA Rubber & TPR

     

  • Belts

     

  • Sponges

     

  • Sports Balls

     

  • Vibration Insulators

     

  • Elastic Cord

     

  • Automobile & Electric Rubber Parts

     

  • Chemical Industry Compounds

     

  • Master Batches

     

  • Phenol, polythene and other thermoplastic resins

     

  • Tyres & tubes

     

  • Micro Sheets

     

  • Tread Compounds

     

  • E.P.D.M.

     

  • Silicone Rubber

     

  • Plastic Compounds

     

  • Battery containers and many more applications

     

Construction
Mixing Chamber : The mixing chamber is made from alloy steel & is a 'W' shape through which the rotors are assembled. The contact surface of the chamber is stelite welded & wear resistant hard chrome plated. Special steel jacket is provided for cooling & steam for heating. The rotors are coupled with special quality rotary joints to take water or steam.

Pressure Lid : This is made from alloy steel & is fitted with special pneumatic cylinder to press the material to be mixed. Wider surface area is provided which allow the ingredients being mixed to turn & move in the chamber freely. An arrangement for water or steam circulation is provided & the surface is hard chrome plated.

Dust Collector : Dust collector is provided to collect spurt powder during mixing & this collected powder can further be used in mixing, hence saving of waste material.

Electrical Control Board : A powder coated, dust proof electrical panel box is provided fitted with voltmeter, ampere meter, temp. indicators cum controller, contactors, timer, buzzer, emergency button, interlocking provision, on/off switches for motors, hand operated valves, overload relay etc.

Bed Plate : The machine has common bed on which all components are arranged in proper manner by which there is no need of foundation. (NOT REQUIRE  FOUNDATION BOLTS ONLY FLOOR LEVEL

 

SOLID RCC )

 

 

 

 

 

 

 

Trade Information
  • Payment Terms
  • Cash Advance (CA), Others
  • Supply Ability
  • 5 Unit Per Year
  • Main Export Market(s)
  • Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
  • Main Domestic Market
  • All India, Andhra Pradesh, Karnataka, Kerala, Tamil Nadu

AVTAR INTERNATIONAL
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